PET bottled fruit juice beverage filling machine combines three functions of washing, filling and capping into one body, realizing automation in the whole process. It is suitable for filling fruit juice beverage and fruit tea beverage in high temperature resistant polyester bottle, as well as non air beverage such as mineral water and purified water.
This triblock juice fiiling machine is made of high-quality SUS304 materials, and its main parts are precisely pro- cessed by numerical control machine tool. The whole machine adopts advanced photoelectric sensor. The operation status of each component can be detected by electricity. It has a display screen with high automation and simple human-machine interface.
The fruit juice filling machine has various protections of main motor and other electrical appliances, such as overload, overpressure, etc. At the same time, the corresponding faults will be automatically displayed on the touch screen, which is convenient for users to find out the causes of faults. The main electrical components of this machine are international famous brands, and the brands can also be made according to the require- ments of customers. Xinmao beverage machinery - this machine has the remarkable characteristics of fast filling speed, consistent height from the liquid level in the tank to the tank mouth after filling, stable operation of the whole machine, good sealing quality, beautiful appearance, convenient use and maintenance, etc.
A. Juice Bottle Washing Part
Bottle is entered by air conveyor, the speed of bottle entering is fast and bottle shape isn’t changed because of adopting hanging clamping bottleneck way. This machine is a rotary bottle washing machine, mainly used for washing new bottles of beverage, water and other products. The bottle is then transported to the filling machine for product filling.
PET bottle enters into the equipment from the bottle separation starwheel, the neck of the bottle is clamped by the washing gripper and the moved under turnover mechanism, the bottle mouth is turned down, the clean water sprays into bottle to wash bottle inside and then drained. After rinsing, the bottle mouth is turned up automatically, and the PET bottle is delivered to the filling section through the bottle out starwheel.
The main structure of the equipment, the contact part with the flushing medium and the external protective cover are made of high-quality stainless steel; open gear drive. The new stainless steel clamp has the advantages of simple structure and convenient adjustment, less contact area with the bottle mouth, and effectively avoids the secondary pollution to the bottle mouth.
B. PET Bottled Juice Filling Part
The filling part realizes the filling of materials into the washed bottles sent by the bottle washing machine.
If there are pulps in liquid juice, filling will be composed by 2 stages, 1st is to fill the pulps into bottle by piston-type filling section, 2nd is to fill liquid juice into bottle to finish filling. The filling machine is designed by our company. The filling valve has its own intellectual property rights. It uses the principle of pressure filling negative pressure reflux. The filling valve adopts the way of pressure filling negative pressure reflux, which is quick and sensitive for filling and high precision for filling liquid level. There is no spring in the valve, the material does not contact with the spring, which is conducive to the cleaning of the valve. In order to ensure the filling process and the filling temperature, the material in the filling valve is in the micro reflux state when there is no bottle or the valve is shut down.
The filling cylinder adopts full cylinder mode to ensure the pressure in the cylinder is stable.
Liquid livel in the tank is controlled by float ball, this liquid sensor can control the level with high flexibility and accuracy. Both liquid tank and reflux tank equip with cleaning head, easy to maintain. The whole machine has perfect CIP cleaning interface.
C. Cap Screwing Part
In the capping part, the lids arranged by the capping machine are screwed onto the bot- tles of the filled products and sent to the next process by the conveyor chain.
The cover screwing machine drives the rotary disk to rotate through the reducer. Make the cover leave the hopper from the cover outlet under the action of centrifugal force. There is a forward and reverse cover separation device at the outlet. When the reverse cover passes through, the cover will automatically fall into the return pipe, and the reverse cover will be blown into the hopper automatically by the wind. Only the positive cover can enter the slide smoothly.
The cover quantity in the hopper is automatically detected by the photoelectric switch to control the cover conveyor, so as to ensure the ideal effect of the lower cover. When the front cover enters into the slide way, it can enter into the feeding cover plate smoothly. To prevent accidents, a dial plate with anti reverse cover is configured on the slide way to ensure the cover entering into the feeding cover plate is correct.
A pair of photoelectric switches are also configured on the slide way. When no cover is detected, the main engine will be stopped immediately. In order to effectively remove the broken cover without anti-theft ring and the remaining cover when cleaning the hopper, there is a movable outlet directly opposite the hopper outlet to meet this function.
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